Building a Ridgeway

     
 
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Building a Ridgeway Pages


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After blending in with a drum sander the headstock shape and thickness is complete 

 

 

Before shaping the neck profile a taper must be put in so that the neck gets thinner towards the headstock end. This is another jig which holds the neck at the right angle while it's routed,

 

 

 

Starting to profile the neck by hand, one of the neck gauges can be seen just above the chisel in this shot. Several of these are used at different positions along the neck to get the correct radius.   

 

 

 

 This is a Ridgehawk neck being shaped

 

 

Neck cut to shape

 

 

Lining everything up before cutting the neck pocket

 

 

The template for routing out the neck pocket..............

 

.........And cutting it out.

 

 

The Ridgehawk neckplate. This is made from 1/8"thick Stainless steel as are all the neckplates on Ridgeway guitars. The plates are recessed into the back of the guitars so that they're flush with the surface.

 

 

             

The neckplate recessed and the neck fitted.

 

Ridgehawk - Cutting the control cavity at the back

 

 

The rear cover with bracing fitted, note recess in the edge of the cavity hole so cover will fit flush with back

 

 

Cover fitted.

 

 

Starting to cut out the pick up cavitites

 

 

After routing to finish - the finished pick up cavities look like this

 

 

Shaping the comfort contour on the back of the guitar

 

 

Wetting the wood defines the shape for checking it's ok

 


Ridgehawk, strung up for the first time to check tuning & intonation is perfect

 


Glueing the Ivory edge binding to the body

 


The black stain applied to Ridgehawk body

 


Lacquer coats applied over the stain

 


Finished Rigehawk

 



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